Made-to-Measure Bioprocess Success

posted by ALLpaQ Packaging

July, 19th, 2023

2D Bag Handling Laboratory and Cleanroom Accessories

At ALLpaQ, our state of the art bioprocess products are made-to-measure! And, how do we measure success? Well, we gauge our success against the happiness of our clients. After all, happy clients are regular clients.

You can count on ALLpaQ Packaging for reliable, customised secondary packaging that safeguards your valuable liquids throughout the entire bioprocessing journey.

ALLpaQ Packaging specialises in creating made-to-measure custom rigid plastic boxes (bioprocess totes) designed to accommodate a variety of single-use bag types, ensuring secure shipping and handling.

Our experience and expertise allows you to enhance your process by deploying our made-to-measure rigid liquid packaging.

Our range of services include:

We design and fabricate custom modifications to meet your specific needs. We can do this in a wide range of different ways, for example …

1: Your Bag & Your Process

Tailoring unit modifications to accommodate the validated bag you already use and your process requirements.

2: Shape & Size

We can adapt the shapes and sizes of our products to perfectly suit your individual preferences and specifications.

3: Bag Port Positions

We can align bag port positions with your existing validated 2D and 3D single-use bags, for seamless filling, draining, and processing.

4: Drop Doors & Dynamic Doors

Many of our products include drop doors for easy access and handling, or dynamic doors which do away with bug-trap hinges. These can be transparent for added visibility.

Made-to-measure reliability

From upstream to downstream bioprocessing, reliable secondary liquid packaging is essential to safeguard your valuable fluid media. If your existing bag is already validated, ALLpaQ offers a diverse selection of non-standard shipping, warehousing, and cleanroom tote options which are compatible with all bag types available in the market.

In the event that your chosen bag’s dimensions are not supported by our extensive standard range of products, our team of specialised bioprocess and fabrication engineers and architects is ready to create a tailored solution just for you.

With almost 20 years’ experience producing made-to-measure products to clients’ specifications, we understand the criticality of securing precise secondary packaging that complements your primary packaging. Leaving excess space in the secondary biocontainer packaging after bag filling can increase the risk of splitting and leakage caused by bag movement.

Also, we know that time is of the essence, which is why we, at ALLpaQ, have streamlined our workflow to ensure swift development of your custom secondary packaging solution, all perfectly primed to support your primary packaging needs.


Here’s how we produce our made-to-measure products

When it comes to your specific bag dimensions, ALLpaQ has you covered. Our team of bioprocess and fabrication experts is ready to provide tailored made-to-measure solutions that align perfectly with your requirements. Whether you need shipping, warehousing, or cleanroom totes, we offer a wide range of options compatible with all bags available in the market.

Here’s how we make it happen:

  1. You share your bioprocess and bag specifications with us, we devise a cost-effective plan to achieve your business goals.
  2. To create the best solution with the shortest possible lead-time, our in-house CAD team will craft a custom solution adapted from one of our existing biocontainer products.
  3. We’ll provide you with the detailed drawings for your review and consultation, ensuring every detail meets your expectations. If adjustments are needed, we are happy to redraft until perfection is achieved.
  4. Once you approve the design, we’ll crack on with producing a prototype, with meticulous attention to detail.
  5. The fabricated prototype will undergo rigorous integrity testing before being sent to your location.
  6. Onsite, you can validate the prototype by filling the bag and container, simulating your desired operational workflow.
  7. We strive to achieve perfection the first time but, given the critical nature of your work, we understand that adjustments may be needed. If so, we’ll make them swiftly to ensure the optimal solution and seamless integration for you.
  8. Once everything is fine-tuned and you’re happy to sign off the R&D part of the job, we’ll initiate full-scale production of your liquid bioprocess containers.
  9. The meticulously-crafted units will be carefully packaged and shipped directly to you.
  10. And, don’t forget, once your ALLpaQ bioprocess products reach the end of their long worklife, you can return them to us for responsible recycling.

Experience the power of made-to-measure solutions with ALLpaQ Packaging, where your unique needs are at the forefront of every step we take towards your bioprocess success.

Make us a made-to-measure challenge

We continuously seek opportunities to identify and implement improvements to our products, so we can continue to enhance and optimise your fluid management processes.

Therefore, if you have a made-to-measure challenge for us; if you think your bioprocess conundrum is beyond the abilities of any 2D and 3D Bag Handling Accessories supplier – get in touch. Let’s talk!

TAGS: ALLpaQ, bespoke, Bioprocess Containers, customisation, made to measure, made-to-measure,


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ALLpaQ is the market leader in the design of innovative pharma containers and fluid management solutions.

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