Single-use bioprocessing – when it’s needed and when it can be avoided

posted by Niamh Allen

July, 10th, 2025

Accessories Containers Environmental

Single-use technologies are used during both the upstream part of pharmaceutical bioprocessing and the downstream stage.

While bioprocessing often uses a host of single-use equipment, reusable solutions such as multi-use bioprocess containers can be incorporated into your operations to help boost your company’s sustainability rating.

Throughout this article, we explore single-use bioprocessing and where you can bring reusable solutions into your workflow.

Single-use bioprocessing - ALLpaQ

Single-use bioprocessing

Single-use bioprocessing refers to a bioprocess workflow that utilises disposable one-time-use equipment usually made from plastics.

Single-use technologies have been used in the biopharmaceutical, food, or fuel manufacturing sectors for years, and are often used in laboratories and production facilities across the upstream and downstream stages.

Upstream processing

Upstream processing is the initial stage of bioprocessing and encompasses the preparation of biological materials and the cultivation of cell cultures. 

Various other single-use equipment is used during the early steps of bioprocessing including: 

  • Bioreactors
  • Mixers
  • 2D and 3D bags
  • Sampling systems

Downstream processing

The final phase of the entire biomanufacturing process is downstream processing – the harvesting and purification of the biomass, resulting in the final product. 

The following items involved in this stage are typically disposable:

Chromatography equipment

Tubing and hoses

Connectors

Filter cartridges

Single-use bioprocessing - ALLpaQ

Using reusable equipment when you can

While some single-use equipment is essential in bioprocessing, such as poly liquid media bags, you can use reusable systems for storage and shipping, such as containers from the ALLpaQ range.

As reusable equipment can be used over and over again, bioprocess containers are very economical in the long run and can help to improve the sustainability of your company.

Why choose ALLpaQ containers?

At ALLpaQ, we’re an ISO-9001-certified manufacturer of reusable secondary packaging units designed to house 3D media bags. 

These systems are employed for various applications, such as containing and protecting essential fluid media in research laboratories and during transportation or storage.

If you’re looking for liquid-management solutions that you can rely on, our Genesis range for storage and shipping, and our Cleanroom Folding models for cleanroom applications could be the perfect option.

Our unique products are used across numerous sectors, including the pharmaceutical industry and beyond.

Single-use bioprocessing - ALLpaQ

Benefits of ALLpaQ bioprocess containers:

  • Reusability – ALLpaQ containers are designed to be used again and again, saving you the hassle of disposing of them after every use. Plus, when they eventually reach the end of their lifespan, they’re simple and efficient to recycle.
  • Cleanliness and hygiene – Our systems are constructed from poly materials that resist bacterial growth and are straightforward to clean. Simply remove the jet-washable wall panels and lid and disinfect them to maintain excellent product quality standards.
  • Strength and durability – Strong poly plastic bioprocess containers welded by our specialists safeguard your fluid and media bags from impacts and damages throughout the manufacturing and supply cycle.
  • Convenient design ALLpaQ bioprocess containers are stackable with pallet bases and easy to store away thanks to collapsible walls. They’re also lightweight and simple to handle, unlike traditional stainless steel models.

Get in touch for a bespoke quote

Thinking about enhancing your research or manufacturing equipment? Are the benefits of ALLpaQ bioprocess containers too appealing to ignore?

If so, we can help you find the best product for your applications, whether it be a standard model from our Genesis or Cleanroom range, or a custom container designed to meet your exact specifications.

You can contact us online for more information and our very helpful team will assist you with your enquiry.

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Author

Niamh Allen

As a dedicated and detail-oriented Marketing Assistant, Niamh brings a strong passion for creativity and analytics to the marketing team.

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